Technical support

·        CUTTING

o       Guillotine shears CNC: maximum thickness 13 x 3100 mm;

o       Guillotine shears CNC: max. t. 6 x 3100 mm;

o       Guillotine: max. t. 25 x 3,000 mm;

o       Oxy-fuel gas cutting CNC machine: max. t. =250 mm;

6,000 x 15,000 mm =1pce; 5,600 x 18,000 mm = 1 pce

o       Plasma cutting CNC machine: max. t. = 15mm; 3,100 x 12,000 mm;

o       Laser cutting CNC machine:

2,0 kw: max. t (stainless steel/carbon steel) = 4/15 mm; 2.000 mm x 4,000 mm;

 2,6 kw: max. t. (stainless steel/carbon steel) = 8/15 mm; 2.000 mm x 6,000 mm;

o       CNC Tape saw: Ø max. =200 mm.

o       CNC Tape saw: Ø max. =550 mm

o       Tape saw: Ø max. = 400 mm.

·        COLD FLOW PROCESS

o       CNC bending machine: 400 tf; L = 6,100 mm;

o       CNC bending machine: 400 tf; L = 4,000 mm;

o       CNC bending machine: 300 tf; L = 3,000 mm;

o       CNC bending machine: 130 tf; L = 2,500 mm;

o       CNC bending machine: 100 tf; L = 2,500 mm;

o       Punching machine CNC: thickness max=6 mm; 1250 x 2500 mm

o       Calender - maximum dimensions of the plate - 25 x 3,000 mm;

o       Bending machine for rolled section, CNC: 120 tf

o       Rolling on machine for X/Z/P sections - minimum diameter 750 mm;

o       Rolling machine with 3 rollers, asymmetric, CNC; max. thickness = 6 mm x 2100 mm

o       Rolling machine with 4 rollers, CNC max. thickness = 30 mm x 3100 mm

o       Press - maximum 250 tf, 1.250 x 1.000 mm;

o       Hydraulic - test stand.

·        WELDING

o       Welding Equipment

o       Welding robot - suspended system with two operators; 1pce. ABB+1pce. CLOOS

Working area: 12000 x 2000 x 2000 mm; external positioning devices synchronised with 1 ton load

o       Welding robot type ABB - suspended system with two operators;

Working area: 12000 x 3000 x 2000 mm; ; external positioning devices synchronised with 2 tons load

o       Welding robot type CLOOS - suspended system with two operators;

Working area: 4000 x 4000 x 2000 mm; ; external positioning devices synchronised with 5 tons load

·        Welding Procedures

o       111 = metal arc welding with covered electrode (MMA)

o       135 = metal active gas welding

o       136 = tubular cored metal arc welding with active gas shield

o       141= Tungsten inert gas welding ; TIG welding

o       121= Submerged arc welding with one wire electrode.

·        Welders authorisation

Depending on the nature of the welding works to be performed, the welders are authorized by Romanian or foreign Qualification Bodies according Romanian Standards, EN and DIN EN:

o       National R&D Institute for Welding and Material Testing:

-         RS EN 287-1+A1/1997

o       National Authority for the Control of Boilers, Pressure Vessels and Hoisting Equipment:

-         PT CR9/1-2003 + SR EN 287-1 + A1/1997

o       TÜV Süddeutschland Bau und Betrieb:

-         AD 2000 Merkblatt HP3, DIN EN 287-1+A1/1997

o       S.L.V. München

-         DIN EN 287-1 + A1/1997.

·        Control

This is made in the laboratories of our company:

o       destructive tests;

o       non - destructive tests: ultrasonic, X-rays, magnetic field, PL.

o       Documents for quality attestation

The laboratories will issue quality certificates for the tested materials.

·        MACHINING

o       Turning

o       vertical lathes: maximum Ø 4,300 x 2,250 mm;

o       normal lathes: maximum Ø 1,250 x 8,000 mm.

o       Milling

o       CNC milling machines (MAHO): 1,000 x 800 x 800 mm;

o       CNC horizontal milling machines (CBFK150); with magazine tool ( 90 boxes);

The running length on each axis: X-3000 mm, Y-1800 mm; Z-1600 mm; W-800 mm; B- 0,5 degrees, CAD-CAM system. 

o       CNC horizontal milling machines (CBFK110); with magazine tool( 60 boxes);

The running length on each axis: X-3000 mm, Y-1600 mm; Z-1250 mm; W-630 mm; B- 0,5 degrees, CAD-CAM system. 

o       CNC vertical milling machines (CFZ16-20-05/45); with magazine tool( 30 boxes);

The running length on each axis: X-4000 mm, Y-1600 mm; Z-2000 mm;

table dimensions: 1600 x 4000 ,capacity 50 to; CAD-CAM system. 

o       universal milling machines;

o       parallel milling machines: maximum 2,000 x 6,000 mm;

o       borhwerk: maximum 10,000 x 3,900 mm with electronic display of dimensions.

o       borhwerk type AFP 180D: The running length on each axis: X-5000 mm, Y-3500 mm; Z-1250 mm;  W-800 mm; with electronic display of dimensions

o       Gear milling

o       Cylindrical wheels

·        External gearing

§         maximum modulus: 14 mm;

§         maximum diameter: 1 000 mm;

§         maximum rake: 45°;

·        Internal gearing

-         maximum pitch circle diameter: 800 mm;

-         maximum modulus: 12;

-         forward motion: 200 mm;

-         maximum diameter of the tool: 200 mm;

-         maximum distance between tool axis and piece axis: 700 mm.

·        Conical wheels

·        Straight gearing

-         maximum modulus: 10;

-         maximum diameter: 500 mm;

-         cone rake: 4° - 9°.

·        Curved toothing

-         ZFTKK 500/2V machine;

-         tool holder devices: 6", 7 1/2", 9", 12";                                                         

-         diameter: 10 - 1,240 mm;

-         modulus: 0.5 - 18;

·        Gears adjustment for straight or inclined toothing

-         maximum rake: 45°.

·        HEAT TREATMENT

o       Stress relieving - in heat treatment furnace (8,300 x 3,450 x 3,250 mm).

o       Quenching and tempering - in heat treatment furnace (Ø800 x 2,000 mm)

·        SURFACE PROTECTION

o       Abrasive cleaning:

-         electrocorundum;

-         metallic shot.

o       Coating:

-         primer

-         enamel, for the following coats.